The Impact Of 5S Implementation On Productivity And Work Processes In A Molding Company
Abstract
The study aimed to assess the effectiveness of the 5S practice, a methodology aimed at enhancing productivity and efficiency in organizations, in a specific company. The study involved conducting a comprehensive audit of the selected divisions using a 5S checklist, and the results showed that the company had poor 5S practices prior to implementation but significantly improved after the implementation of the 5S approach, with the performance rating increasing from 1.6 to 3.44. The study also identified areas for improvement, such as difficulties in obtaining materials, insufficient maintenance of machinery, and disorganized workplaces. This study highlights the importance of continuous improvement and the need for organizations to embrace the 5S approach for success in today's competitive business environment. The results underscore the significance of 5S as a tool for improving efficiency and productivity and emphasize the need for organizations to conduct regular audit processes to identify areas for improvement and ensure continuous improvement. The findings of this study provide valuable insights for organizations looking to implement the 5S practice.
Keywords
Full Text:
PDFReferences
J. S. Randhawa and I. S. Ahuja, “Structural Equation Modeling for Validating Impact of 5S Implementation on Business Excellence of Manufacturing Organizations,” Int. J. Qual. Reliab. Manag., vol. 34, no. 9, pp. 1592–1615, 2017, doi: 10.1108/ijqrm-08-2016-0129.
A. Bayo‐Moriones, A. Bello‐Pintado, and J. M. d. Cerio, “5S Use in Manufacturing Plants: Contextual Factors and Impact on Operating Performance,” Int. J. Qual. Reliab. Manag., vol. 27, no. 2, pp. 217–230, 2010, doi: 10.1108/02656711011014320.
J. S. Randhawa and I. S. Ahuja, “An Investigation Into Manufacturing Performance Achievements Accrued by Indian Manufacturing Organization Through Strategic 5S Practices,” Int. J. Product. Perform. Manag., vol. 67, no. 4, pp. 754–787, 2018, doi: 10.1108/ijppm-06-2017-0149.
J. S. Randhawa and I. S. Ahuja, “Evaluating Impact of 5S Implementation on Business Performance,” Int. J. Product. Perform. Manag., vol. 66, no. 7, pp. 948–978, 2017, doi: 10.1108/ijppm-08-2016-0154.
M. K. Rahman, “Implementation of 5S Practices in the Manufacturing Companies: A Case Study,” Am. J. Appl. Sci., vol. 7, no. 8, pp. 1182–1189, 2010, doi: 10.3844/ajassp.2010.1182.1189.
W. N. Razali, Z. Libasin, and R. Jaafar, “5S Practice: Its Effects on Quality and Productivity of Work Among UiTM Support Staff,” E-Academia J., vol. 9, no. 2, 2020, doi: 10.24191/e-aj.v9i2.11516.
R. Attri, B. Singh, and S. Mehra, “Analysis of Interaction Among the Barriers to 5S Implementation Using Interpretive Structural Modeling Approach,” Benchmarking an Int. J., vol. 24, no. 7, pp. 1834–1853, 2017, doi: 10.1108/bij-07-2016-0110.
M. Cichocka, “A Practical Appliance of the 5s Method in the Work Organization of the Manufacturing Company,” J. Posit. Manag., vol. 9, no. 1, p. 41, 2019, doi: 10.12775/jpm.2018.135.
R. Schimmelpfennig, L. Razek, E. Schnell, and M. Muthukrishna, “Paradox of Diversity in the Collective Brain,” Philos. Trans. R. Soc. B Biol. Sci., vol. 377, no. 1843, 2021, doi: 10.1098/rstb.2020.0316.
V. Tripathi, S. Saraswat, and G. D. Gautam, “A Study on Implementation of Various Approaches for Shop Floor Management,” pp. 371–387, 2021, doi: 10.1007/978-981-16-1476-7_35.
L. L. Forsythe, “Using an Organizational Culture Analysis to Design Interventions for Change,” Aorn J., vol. 81, no. 6, pp. 1288–1302, 2005, doi: 10.1016/s0001-2092(06)60394-3.
E. Demirtaş, O. S. Gultekin, and C. Uskup, “A Case Study for Surgical Mask Production During the COVID-19 Pandemic: Continuous Improvement With Kaizen and 5S Applications,” Int. J. Lean Six Sigma, vol. 14, no. 3, pp. 679–703, 2022, doi: 10.1108/ijlss-02-2022-0025.
I. Rizkya, K. Syahputri, R. M. Sari, and I. Siregar, “5S Implementation in Welding Workshop – A Lean Tool in Waste Minimization,” Iop Conf. Ser. Mater. Sci. Eng., vol. 505, no. 1, p. 12018, 2019, doi: 10.1088/1757-899x/505/1/012018.
S. Gupta and S. K. Jain, “The 5S and Kaizen Concept for Overall Improvement of the Organisation: A Case Study,” Int. J. Lean Enterp. Res., vol. 1, no. 1, p. 22, 2014, doi: 10.1504/ijler.2014.062280.
M. M. Azzahra, “Implementation of the 5S Work Culture (Seiri, Seiton, Seiso, Seiketsu, and Shitsuke) in the Engineering Department of PT X, Sidoarjo,” World J. Adv. Res. Rev., vol. 21, no. 1, pp. 2440–2445, 2024, doi: 10.30574/wjarr.2024.21.1.0341.
J. Singh, V. Rastogi, and R. Sharma, “Implementation of 5S practices: A review,” Uncertain Supply Chain Manag., vol. 2, no. 3, pp. 155–162, 2014, doi: 10.5267/j.uscm.2014.5.002.
A. Ghodrati, “A Review on 5S Implementation in Industrial and Business Organizations,” Iosr J. Bus. Manag., vol. 5, no. 3, pp. 11–13, 2012, doi: 10.9790/487x-0531113.
O. K. Tan, P. Lim, K. Y. Lim, O. C. Hee, G. C. Fei, and B. B. Kadir, “Critical Success Factors for Lean Six Sigma in Business School: A View From the Lecturers,” Int. J. Eval. Res. Educ., vol. 11, no. 1, p. 280, 2022, doi: 10.11591/ijere.v11i1.21813.
C. Jaca, L. Paipa-Galeano, E. Viles, and R. Mateo, “The Impact of a Readiness Program for Implementing and Sustaining Continuous Improvement Processes,” TQM J., vol. 28, no. 6, pp. 869–886, 2016, doi: 10.1108/tqm-08-2014-0067.
J. S. Randhawa and I. S. Ahuja, “5S – A Quality Improvement Tool for Sustainable Performance: Literature Review and Directions,” Int. J. Qual. Reliab. Manag., vol. 34, no. 3, pp. 334–361, 2017, doi: 10.1108/ijqrm-03-2015-0045.
J. S. Randhawa and I. S. Ahuja, “Examining the Role of 5S Practices as a Facilitator of Business Excellence in Manufacturing Organizations,” Meas. Bus. Excell., vol. 21, no. 2, pp. 191–206, 2017, doi: 10.1108/mbe-09-2016-0047.
S. Kanamori, M. C. Castro, S. Sow, R. Matsuno, A. Cissokho, and M. Jimba, “Impact of the Japanese 5S Management Method on Patients’ and Caretakers’ Satisfaction: A Quasi-Experimental Study in Senegal,” Glob. Health Action, vol. 9, no. 1, p. 32852, 2016, doi: 10.3402/gha.v9.32852.
S. Katare and T. Yadav, “Implementation of Lean Manufacturing Tool 5s to Improve Productivity in Btirt Campus,” Int. J. Eng. Appl. Sci. Technol., vol. 04, no. 04, pp. 55–62, 2019, doi: 10.33564/ijeast.2019.v04i04.009.
S. Gupta and S. K. Jain, “An Application of 5S Concept to Organize the Workplace at a Scientific Instruments Manufacturing Company,” Int. J. Lean Six Sigma, vol. 6, no. 1, pp. 73–88, 2015, doi: 10.1108/ijlss-08-2013-0047.
L. H. Ikuma and I. Nahmens, “Making Safety an Integral Part of 5S in Healthcare,” Work, vol. 47, no. 2, pp. 243–251, 2014, doi: 10.3233/wor-121576.
DOI: http://dx.doi.org/10.52155/ijpsat.v47.1.6683
Refbacks
- There are currently no refbacks.
Copyright (c) 2024 sanusi sanusi
This work is licensed under a Creative Commons Attribution 4.0 International License.